The characteristics of slurry include high solid content and viscosity, which makes it susceptible to changes in flow and pressure during transportation. Through real-time monitoring, the pump speed and operating parameters can be adjusted in time to ensure that the slurry is transported at a good flow and pressure, avoiding sedimentation and blockage caused by too low flow rate, and equipment damage caused by too high pressure. Effective flow control can also reduce energy consumption and improve overall transportation efficiency, thereby reducing production costs.
During the slurry pump transportation process, abnormal changes in flow and pressure may cause problems such as pump overload, vibration and mechanical wear. For example, when the flow rate is too low, the pump may "run dry", resulting in temperature rise and component damage; while too high a flow rate may cause excessive pipeline pressure, increasing the risk of leakage and burst. Real-time monitoring can help identify potential faults, take measures in advance, and reduce the possibility of unexpected downtime.
The mining environment is often accompanied by complex working conditions and potential safety hazards. Real-time monitoring of flow and pressure can not only prevent equipment failures, but also protect the safety of operators. High pressure or abnormal flow may cause pipeline rupture, splashing or leakage, posing a threat to on-site workers. Through the monitoring and alarm system, operators can be informed of abnormal conditions in a timely manner so that emergency measures can be taken to ensure safety.
The real-time monitoring system can not only provide current flow and pressure data, but also record historical data to provide a basis for subsequent analysis. This data helps to evaluate the operating performance of the pump, identify long-term trends, and provide a basis for equipment maintenance and optimization. By analyzing the data, potential problems can be discovered, a reasonable maintenance plan can be formulated, and the service life of the equipment can be extended.